Petrochem

See inside the plant without a shutdown.

Process units, storage tanks and piping racks captured on a recurring cycle, so corrosion and fatigue are caught long before a turnaround.

Every service, laid out in full.

01 Digital Twin, Anomaly Detection & Inspection Checklists

A persistent model of process units, tanks and piping racks, with corrosion and thermal anomalies flagged on every capture and logged against an inspection checklist.

Asset types covered.Process units, storage tanks, piping racks.
Detects on every pass.Corrosion, corrosion under insulation candidates, thermal anomalies, structural fatigue.
Inspection checklists.Checklist items sit on the 3D model, each linked to the detection and image behind it.
Every cycle compared.Every capture is compared with the last, with alerts to maintenance and HSE leads when a finding crosses your threshold.
Assets and detections
Process UnitsStorage TanksPiping RacksCorrosionCUI CandidatesThermal AnomaliesStructural Fatigue
Process unit view with corrosion and thermal anomalies marked
02 CUI Screening (Thermal)

Thermal imaging flags corrosion-under-insulation candidates without stripping insulation, so physical inspection goes where it is most likely to find something.

Thermal screening.Surface temperature patterns on insulated lines and vessels that point to wet or damaged insulation are flagged as CUI candidates.
Risk ranking by zone.Candidates ranked by rack, line and unit so follow-up starts in the right place.
Hand-off to NDT.Candidate lists are exported for confirmation by your NDT team. A thermal result is a screening result, not a confirmed finding.
Cycle tracking.Each pass is compared with the last to catch acceleration early.
Assets and detections
Insulated PipingVesselsWet Insulation IndicatorsCUI Candidates
Thermal image of an insulated line with the anomaly zone marked
03 Piping Rack & Support Survey

Pipe racks, supports and shoes surveyed visually and thermally on a recurring cycle, with condition logged per rack and per support.

Support condition.Corrosion, displaced or damaged shoes and clamps, and other support defects visible from the air.
Rack steel condition.Columns, beams and bracing checked for coating failure and corrosion.
Ranking per rack.Racks and supports ranked by condition so crews know where to go first.
Visual and thermal pass.Both capture modes on the same cycle, reconciled into one record.
Assets and detections
Pipe SupportsRack SteelCoating FailureCorrosionDisplacement
Pipe rack support with corrosion at the shoe
04 Turnaround Scope Planning

Findings from every cycle roll into the next shutdown scope, so the work list is built from recorded condition and not from last turnaround's list.

Scope built from findings.Flagged items grouped by unit and discipline into a draft turnaround scope.
Location and evidence.Every scope item carries its location on the twin and the image that triggered it.
Before and after.A re-survey after the shutdown is compared with the pre-shutdown record to show what changed.
Planner-ready export.Scope lists exported as CSV and PDF for the planning team.
Assets and detections
Scope ItemsBy UnitEvidence LinkedRe-survey
Turnaround scope list built from flagged findings
Included on every inspect deployment
Evidence-linked findingsPDF and CSV reportsThreshold alertsFull audit trail

Built from the ground up by FalconViz. inspect is open to customization. If you need a detection that is not listed here, we can build it around your assets and your standards. Discuss a custom detection →

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